Client Overview
The client is a multinational corporation based in Japan specializing in industrial products centre on chemical technologies. The company has been in business for 90+ years, is the world’s largest producer of carbon fibre with many production plants all over the world.
Business Challenge
- Improve performance against metrics such as Product Quality, cost, time-to-market and inventory maximization
- Increased complexity of manufacturing processes across multiple geographies and sites
- Increased capacity imbalances due to constantly changing conditions
- Unable to handle the customer demand spikes by rapidly growing vendors
Solution Highlights
- Streamlined production plant’s business processes for Purchase, Sales, Production, Inventory, Warehouse Management & Finance
- Implemented Production control, Inventory module & Warehouse management modules
- Developed customized automated Yarn production result posting functionality in AX
- Developed customized HHT mobile device (Handheld Terminal) work creation methods to fulfil business specific inventory transfer functionality in Warehouse Management
- Developed .Net based application to manage Textile cloth manufacturing processes handled by Shop floor operator and integrated the application with AX ERP
- Automated Yarn inventory consumption posting from .Net application to AX using customized AIF service
- Automated yarn inventory reservation validation in both .Net application and AX ERP
- Developed Production process reports for lot traceability and audit purposes
Benefits
- Increased visibility on material requirement, consumption, and production
- Decreased defects and increased accuracy and quality
- Increased overall efficiency of the production and operation staff
- Enhanced the existing standard manufacturing process and segregated the value chain by control, execution and planning to deal with a product specific processes to produce efficiently
- Efficient Management of client facing projects
- Connected Business Processes Management with instant in-depth operational insight
- Accelerated user on-boarding and adoption
- Delivered a system with the ability to deal with changing processes and regulatory requirements through model driven methods
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