Background
A leading Swedish precision machinery manufacturer was losing market share to more digitally advanced competitors. Their legacy systems and scattered operations were causing a 12% year-over-year decline in profitability.
The Challenge
- Lack of End-to-End Visibility Fragmented digital infrastructure across global plants created data silos, slowing production and decision-making.
- Escalating Production Costs Manual processes and legacy systems increased operational costs through inefficient workflows and interventions.
- Underutilization of Data Poor data analytics framework prevented optimization of maintenance, forecasting, and resource allocation decisions.
- Cybersecurity Gaps Digital expansion created cybersecurity vulnerabilities, putting sensitive production data at significant operational risk.
Our Approach
- Intelligent Process AutomationAI-driven automation reduced manual interventions by 35%, accelerating time-to-market and optimizing logistics.
- Real-Time Data Visibility & Smart AnalyticsA centralized dashboard provided real-time insights, reducing bottleneck response times and improving forecasting accuracy.
- Advanced Cyber Resilience Zero Trust Architecture and AI-based anomaly detection reduced security incidents by 40%.
- Scalable Digital Infrastructure Cloud-native architecture enabled on-demand scalability, reducing hardware dependency by 50%.
- Empowering Technology Teams for InnovationSystem modernization reallocated 40% of the technology workforce to digital innovation projects.
The Results
- 20% Reduction in Production Costs Intelligent automation and digital integration minimized inefficiencies and operational overhead.
- 30% Faster Supply Chain Turnaround Real-time visibility and predictive analytics optimized inventory and logistics management.
- 45% Decrease in System Downtime Predictive maintenance and cloud integration significantly reduced unplanned production halts.
- 50% Increase in Cybersecurity Resilience Proactive security measures ensured continuous production without disruptions.
- Expanded Global Market Reach The ability to scale operations efficiently positioned the company as a leader in the Industry 4.0 era.
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